Tiny Farm Blog Organic micro-farming with two acres and some tools ~ a daily photo journal...

This is the not-good look of torn metal, not something you want to see on gear that’s both fairly essential to the tasks at hand, and ALWAYS expensive to repair. Right in the middle of some very satisfying tilling on Thursday, I heard a mild, unalarming scraping-squeaking sound coming from the rototiller on the Kubota compact tractor, so I stopped to check, just in case. When I rotated the tines by hand, I noticed the shaft had a lot of play on the left side, you could move it up and down a good inch or two. I cleaned off some wound up bits of plant and then dirt from the end and found the cap protecting the bearings had been split and peeled back. Uh-oh. It turned out to be not great, but could’ve been a lot worse. Somehow—not enough grease, or dirt finding its way into the bearings and gearbox, or both, or…something else—the shaft that drives the tines had completely pulverized the bearings and had been rotating directly against metal! Imagine the heat, the tortured, red-hot metal-on-metal—but it was still tilling real good… In the pic below, you can see where it ground out its own path, that extra piece of  hole on top of the larger one. It had burned through the tiller housing, another plate behind it, and a heavy die-cast fitting that supports the shaft (that bolted-on square piece in the pic above), and jogged up enough to split the dust cover. Man!

Of course, PARTS are always at hand, it just takes cash and a call to the tractor dealer, and presto, delivery by next day. Like an expensive little miracle… I hate buying parts, you need ‘em, have absolutely no way to tell what they’re “really” worth, and they cost a fortune. This little boxful: $400 (well, besides the 4-bolt flange bearing, oil seal plate, bearing cover, and a couple of other bits, that includes the annual air and oil filters, and oil…). Anyhow, that’s the way it goes: things break down, gotta be fixed! This morning it was put back together, like nothing had happened at all…

Whitewashed the meat bird half of the Chickenhouse today, using the traditional purist blend of nothing but hydrated lime and water. This is an old school farming standard from Bob, completely new to me. The lime is a very fine powder that comes in bags. Mixing was easy. A power drill mixing attachment churned it to a thickness a bit lighter than regular paint, and then on it went with big brushes. The lime is a bit caustic, so wearing a mask when mixing, and gloves and goggles to avoid splatter, is probably a good idea, although I didn’t this time around. Afterwards (it’s follow Bob’s lead), I did some reading and, not surprisingly, was quite amazed: yet another simple, inexpensive, effective approach that’s been complicated (in this case, into the costly world of high tech paints and sealants). Classic lime whitewash disinfects, repels insects, and preserves by sealing surfaces and wicking up water. It dries to an opaque white that beautifully reflects light to brighten up dim spaces. It’s also safe for animals (which, yes, includes us humans), and can be used in chicken litter to keep it dry. There are lots of applications, interior and exterior, for wood and masonry. It’s not as permanent as oil or latex paint, will rub off a bit, and needs to be refreshed every year to keep it in top shape. But, it’s also INEXPENSIVE: a 50lb (22.5kg) bag was about $7, and you can mix up at least 15-20 gallons from that, the way we used it. That means you could whitewash an entire small building, inside and out, for maybe $20! For big jobs, a sprayer would make it real easy. You can tint it, and there are also various recipes that include alum, salt and other additives that may improve adhesion, but the tried-and-true basic is just lime and water. You need hydrated lime, not the garden stuff; we got ours from the feed store. I’m not sure how popular this sort of whitewashing is these days, but it’s certainly still used, and a few decades ago, this was a standard type of paint. Anyhow, it looks and sounds great, and we’ll see how the chickens like it!

Work on the Chickenhouse has been moving along. It’s not a huge job, but all of the little bits and pieces take time, including foraging through the barn and drive shed for material to recycle. Here, you can see the bottom of the new door between the main sections, for baby meat birds coming in a couple of weeks, and the mature layers, due in June. And there are six new nest boxes. Most of the boxes I’ve seen in photos have a top, which I gather is partly to discourage roosting on the walls and the subsequent crapping into the nests. But I’m fully deferring to Bob’s design, based on his decades of all-around farming. He says it shouldn’t be problem. For me, I’ve been doing my chicken reading and chicken chatting, but it’s mainly learn as you go with Bob in the lead on this one!

Jack the Miniature Donkey has been amiably hovering around, checking out the construction with his head stuck in the door. Here, he’s hanging close to the Chickenhouse even when no-one’s home. The chickens will soon be his neighbors. He’s a friendly fellow, also quite territorial, and he can kick, so he ought to be good for protecting that flank! All in all, I’m really incredibly excited. I guess the city guy in me is still in there looking out… ;)

Inside, in the increasingly GREEN Milkhouse, this year’s artificial sun set-up is done. It’s about fitting in as much area-under-lights as possible, while making sure all of the trays are easily reachable, for watering, rotation, thinning. So, there are the four grow racks, and the lightbox (that’s leek, onions and parsley under there), with its second level (why waste a flat surface that comes with chains?!). For now, this extra space is the new spot for the rescued-and-passed-along decorative plants (the heather was too dried out and didn’t make it, the winterberry are doing fine, and the orchids seem OK…), but they’ll eventually be crowded out and moved somewhere else. The shelves are filling up fast… MEANWHILE, outside, it’s snowing and snowing, again. That’s a lot of snow. Around here, we’re definitely off to a later start this year than at least the last couple, but I’m still not particularly put off, not just yet. Although, it’s not supposed to warm up for another week, maybe two…

This is today’s peaceful but uninspiring view of the garden from the north-facing Milkhouse window…

Checked out the chickenhouse today to make up a materials list for the renovation. Here’s a view of the south-facing side (the usual daily view is from the barnyard to the east; the barn and silo are to the north, and hidden behind them is the market garden). From this side, it has that ramshackle cabin-in-the-woods look. I quite like it: 200 sq. ft. of open-plan living, big windows for lots of natural light, electricity, running water…instant home! Like most things on the farm, it has its history. The structure is 80-90 years old, purchased 50 years ago from the farm that used to be across the road (now a village subdivision with a bunch of houses, and untended fields), dragged over by tractor, and set on a concrete pad. It was used as a pony barn for a while; harnesses are still hanging on the wall. For the last 15-20 years, it’s housed a few chickens and turkeys, or been unused. Now, it’s back! There’s not much to do, besides a good cleaning: banging in a defensive baseboard (in the pic below, that’s a GNAWED not-so-little hole under the window), a window to fix, nests to build for the layers, and a coat of lime to disinfect and whitewash (that’ll be interesting). Outside, T-bars and chicken wire to fence in yards, and that should be it. Most of the materials we can salvage on-farm: the fencing stuff, lime, and plywood should be all that requires cash! There are even a bunch of feeders lying around. All these bits from the past, unused and still in place after years and decades, would be a little creepy, if we weren’t coming across them on the way to getting new things started!

New lumber turns into new grow rack. This adds a fourth to the set, a measure of tiny farm growth. I started with two in Year 1, built another one last year (Year 5). It’s not like the focus here is on rapid expansion…this is the speed of staying tiny! ;) Although I don’t build these often, it seems to get quicker every time. Well under a hundred dollars of wood, wheels, screws, bolts, brackets, hooks and chains, plus a chop saw, a drill and a couple of hours, and there it is! Light fixtures are extra. In the pic, the shelves still have to go on. Lying across the middle supports is one of the four old fluorescent fixtures, given to me instead of being tossed in the trash. Not only free, they’re BETTER: the tubes are spaced further apart than in the standard shop lights I’ve been using, the light will spread more evenly over a larger area—for the seedlings, a lot less leaning and stretching…

Went through the lumber delivered yesterday, selecting the straightest pieces for a new grow rack. There’s all kinds of scrap wood around the farm, except, there are never enough 2×4s and plywood… I order construction grade for most things, quite inexpensive but the boards have to be hand-picked if you don’t want a lot of warped wood. For rough carpentry, this works fine: the savings add up, and rough edges add character! There’s the grow rack, a double screen door for the Milkhouse, the composting toilet-ice fishing hut conversion, the chickenhouse reno, new tables and trays for the farm and market stands, more… All needed pretty soon. Spring building starts now!

Added a shelf to the potting table today, a quick bit of rough carpentry. It also needs a couple of coats of varnish to waterproof it for the season, so I took the time to shave down the little edge where the sides join the tabletop. Normally, I wouldn’t bother with a minor detail like that, but I spotted the cool little surform plane (the blade is kinda like a grater) in one of the toolboxes and felt like using it! Rough carpentry may sound like nothing much, but it’s really a particular, essential skill of its own on the tiny farm. I’ve been learning as I go. The “rough” doesn’t mean sloppy or shoddy, just practical: functional, sturdy, simple construction, as much as possible using whatever materials are at hand, and not waiting around to get things done. Need a shelf over here? A workbench fit in right there? A couple of quick walls to turn a corner into a storeroom? A roof on the veggie stand? Grab the tools, hunt down the materials, and bang it up!

The simple shelf is a couple of 1×6 boards. It’s for keeping plug sheets handy when I’m seeding lots of trays of transplants at once. The potting table started out as a long, shallow bin, built from scraps of plywood, to hold harvested tomatoes. I later reassigned it: flipped it over, added legs, and voila! (There’s that trusty saw again.)

The choice storage spot for tiny farm gear, especially during winter, is this giant shelf, where it’s warm and dry. It’s at the back of the Extended Milkhouse, the last 3-1/2′ of the old ceiling, propped up on the leading edge by a beam across and 4″x4″ posts. It would maybe qualify as an upper level, if you could actually stand up: clearance is only 3-4′ under the new sloped ceiling. It’s 3-1/2′x20′ (1mx6m) of up out of the way space…a big shelf! About 7-1/2′ feet high, I get up there by ladder. Only one season old, it’s still startlingly clear, orderly, and almost entirely filled with immediately useful stuff as opposed to sure-to-be-useful-sometime gear (though the inevitable packing boxes saved just in case of return already have a presence). It’s dusty up there. At this end are the many fluorescent light fixtures (12, I think) for the grow racks. They hang from chains from those dowels in front, and the dowels in turn hang by the nails from more chains on the rack! When seedlings are all done, I remove the lights and use the racks for harvest storage. The oscillating table fan is used to give newly emerged seedlings a bit of a toughening up, conditioning breeze. Down at the other end, stacks of 3″ peat pots and plug sheets and trays. Time to start seedling room set-up!