Rototiller breakdown

Dustcap torn open

This is the not-good look of torn metal, not something you want to see on gear that’s both fairly essential to the tasks at hand, and ALWAYS expensive to repair. Right in the middle of some very satisfying tilling on Thursday, I heard a mild, unalarming scraping-squeaking sound coming from the rototiller on the Kubota compact tractor, so I stopped to check, just in case. When I rotated the tines by hand, I noticed the shaft had a lot of play on the left side, you could move it up and down a good inch or two. I cleaned off some wound up bits of plant and then dirt from the end and found the cap protecting the bearings had been split and peeled back. Uh-oh. It turned out to be not great, but could’ve been a lot worse. Somehow—not enough grease, or dirt finding its way into the bearings and gearbox, or both, or…something else—the shaft that drives the tines had completely pulverized the bearings and had been rotating directly against metal! Imagine the heat, the tortured, red-hot metal-on-metal—but it was still tilling real good… In the pic below, you can see where it ground out its own path, that extra piece of  hole on top of the larger one. It had burned through the tiller housing, another plate behind it, and a heavy die-cast fitting that supports the shaft (that bolted-on square piece in the pic above), and jogged up enough to split the dust cover. Man!

Gearbox open, shaft removed

Of course, PARTS are always at hand, it just takes cash and a call to the tractor dealer, and presto, delivery by next day. Like an expensive little miracle… I hate buying parts, you need ‘em, have absolutely no way to tell what they’re “really” worth, and they cost a fortune. This little boxful: $400 (well, besides the 4-bolt flange bearing, oil seal plate, bearing cover, and a couple of other bits, that includes the annual air and oil filters, and oil…). Anyhow, that’s the way it goes: things break down, gotta be fixed! This morning it was put back together, like nothing had happened at all…

Tractor parts

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Field day!

Winter-killed brassicas

Left to the last possible harvest in the fall, brassicas like kale, Brussels sprouts, cabbage, broccoli and cauliflower (above), were eventually winter-killed and now have to be cleaned up—one of the first field-readying jobs of spring! Today, I started. (EVERY day is a field day from here on in, through November at least, or the first heavy snow that sticks.) A day of tiny farming fieldwork is really just a whole lotta gardening… Now that the ground has dried out enough to be tillable (that could’ve been yesterday, but…errands and CHICKENS), and warmed up enough to direct seed the crops that germinate in cooler soil, it’s a whole new world of things to do…and think about doing. There are two basic ways to ponder the progress of the season’s garden: by timing and by area, each useful in its own way. Timing is mainly about the plants: when to seed, when to water, when to harvest. Area is about where to locate particular plantings, which in my case doesn’t mean absolutely running out of space, since there’s lots more field to expand the garden into if I wanted to (which I don’t), but more like where to position stuff efficiently, so you’re maintaining crop rotation, but not having to, say, drag hoses all the way down the garden to a couple of newly seeded beds that need daily watering in (although there’s a field production plan made up, there are lots of adjustments on the way—where to put stuff will come up again and again!). So, the start of the season is mainly about area, because you have to prep beds and get veggies in in a rough order—cool soil seed, then cool weather transplant, then warm soil seed and transplants—and the timing is a constant: it’s all right away! One way I keep overall track of this garden is by counting sections: it’s about 2.5 acres, divided into 40 50′x50′ squares (each fits 10-16 beds, depending on width). At some point in the next six weeks or so, almost all SHOULD be planted out, nearly 40/40. Today, I started seeding in one…

Rototilled

Tilled and untilled: Partially composted cow manure was spread and incorporated in the fall. Now, a light rototilling to prepare for seeding is all that’s needed. Today, I used the tiller on the Kubota compact tractor.

Rock stuck in tiller

Rock beats tiller: There are lots of stones in this field, they work their way up continually, and even a fist-sized rock, caught in the right way, can stall out the 48″ rototiller on the Kubota (it’s a tiny tractor!). No problem: remove and restart.

Garden gear on trailer

Getting set to seed: I work mostly one or two sections at a time, prepping an area with the tiller, marking the beds, then seeding (or transplanting). This way, I can get the crops that need to be started in as quickly as possible. Here’s the cart towed by the riding mower, loaded with assorted seeding gear (and some transplants being ferried to the greenhouse).

Measuring up the garden

Making beds: Oh, there’s A LOT of tiny farm history behind my bed marking methods. :) I’m still working on the most efficient way to set up beds. Right now, it’s fairly streamlined, involving a 100′ tape measure, stakes, and pacing off distances. This year, I’m planting in 3′, 4′, and 5′ beds (that’s path included), depending on the crop.

My favorite rake

Customizing the Rake: Every season, I re-ink faded measurement markings on a couple of hand tools I use the most. Here’s a convenient mark for 42″ from the top of the handle (that’s the planting area width for a 5′ bed. There are other marks further up the handle, and the whole rake is exactly 5′. It’s convenient for quick checks, especially on the favorite rake that I use for touching up beds right before seeding. And so, off we go…!

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More carrots…

Freshly harvested carrots

A good stretch in the field today. Harvested a bushel and a half of carrots (huge Danvers Half Long, enough to last through the winter) and a bushel of beets, a mix of red, golden and the Chioggia striped. Mulched another garlic bed, leaving just one uncovered. Did some clean-up with the compact tractor, moving empty barrels, turning crop remains into one end of the compost windrow. Took a trip down to the pond: it’s unfrozen, with only a layer of ice on top…

Slightly frozen pond

The pond is as full as it gets. Normal level is several feet lower, after the winter runoff evaporates, usually sometime in June. The barrel is a float that keeps the end of the uptake hose that leads to the pump suspended above the bottom.

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The Drive Shed

The Drive Shed

Finally got the tiny tractors in out of the weather. The diesel Kubota took hours and some warming and recharging to get started (I should’ve put ‘em in sooner, but I wasn’t believing in the COLD). You can just make out the John Deere riding mower, parked sideways and in for the winter. The Kubota I fire up every few days to keep it limber, and it goes on snow clearing outings, mainly to make paths to the greenhouse. Unheated and uninsulated, the Drive Shed is still the place to be for machines in the cold! This version was built in the 1940s (here’s a view from the other side, it’s sticking in on the left), and like most things on the farm, has quite the history of…use All manner of vehicles, probably in the hundreds, have been stored or repaired here: tractors, cars and trucks, dirt bikes, snowmobiles, buggies and sleighs (that’s a 1977 Ford F-150 pick-up on the right, slowly being repaired by Bob’s son, Robert). The upper level is quite huge. It’s now mainly crammed with parts and pieces—assorted useful “junk”—but back in the day, a pulley system raised and lowered a wooden platform (it’s a manual, open elevator), and as the seasons changed, the farm’s various horse-drawn carts and buggies would be swapped up and down with sleds and sleighs for different purposes. Now, they’re long gone—one sleigh and no horses remain—but maybe they’ll be back!

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Machines and snow

Tiny tractors slightly snowed in

Looking out the side door of the Extended Milkhouse, this is what I see. The mighty tiny tractors don’t seem too formidable under a little snow. A good old fashioned blizzard and they’d be…gone! A few years of crazy short winters, and it’s easy to forget how different the seasons used to be around here. Not that long ago, 15-20 years, winter meant a whole new ground level, with permanent snow at least two or three feet deep settled in for the duration wherever it wasn’t plowed. Now, it’s practically a novelty. I can hardly believe I’m not exaggerating… Well, there may not be as much snow, but winter’s still coming, and I’m still going to have to soon finish cleaning out the drive shed to put the machines away…

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Compact tractor tricks

Clearing peppers with the compact tractor

For some reason, I always feel a little guilty when I use the Kubota compact tractor in ways that make things way too easy. For instance… Probably the worst is the clearing technique I came up with a couple of years ago when it was cold and hand work was going slow. If you set the bucket of the front end loader pointing nearly down, and drag backwards, you can completely clear old plants in NO TIME AT ALL. Here, I’m removing a 50′ bed of hot peppers in one pass (the sweet peppers, in another section of the field, were lower growing and got tilled under a couple of days ago…). Is this gratuitous soil compaction, driving the machine over the beds unnecessarily? Well, maybe. But it’s so QUICK, and not an all-the-time thing. Does it drag off valuable topsoil? Not if you start feathering as you go, lifting and lowering the bucket a few inches lets the tangled mass of plants roll, freeing the soil. I try to do most clearing by hand, but sometimes, well, you take the shortcut…!

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More fall finishing

Field in mid-November

Fall clean-up is moving along bit by bit between the weather. Half the field is cleared, fertilized, and tilled or about to be. The rest is mostly covered by oats and a little rye. The Kubota compact tractor is ready to take up where it was stopped yesterday by the broken rototiller chain. At this point, I have an hour or so before the rain…

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Rototiller breakdown

Rototiller with gearbox open and chain off

Like machinery everywhere, gear on the farm tends to break down just when you need it. This may be obvious, but it’s no less annoying for it!! Some breakdowns you know are coming sooner or later, like when you decide to let it wear out rather than fix it at the first signs of trouble. This you can avoid with regular maintenance including INSPECTION—checking things out for looseness and wear always eventually pays off—but often I, uh, don’t get around to it (as with, recently, the riding mower). Most breakdowns are, at least on the surface, sudden failures, like today, when in the midst of tilling with the 48″ rototiller on the back of the Kubota compact tractor, the tines suddenly stopped turning. This had happened once before, so the diagnosis was easy: broken chain. And that’s a good one. Every time something breaks and we fix it, I stock up on extras of whatever was used in the repair—DIY repair and a good selection of spare parts go hand in hand on the tiny farm! So, for the chain, there are parts: full links, offset links, master links. A replacement chain is also quite cheap and a good thing to have on hand. This particular repair job is dirty but extremely simple and straightforward, same as for a bicycle chain. Pop off the chain guard, scrape off the excess grease, bang out the rivets on the broken links and add new ones, or decide to replace the whole thing, put the chain back on…it’s about as simple as that, and you’re back in the saddle again!

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Manure spreading action!

Spreading cow manure

A satisfying few hours today, spreading year-old cow manure on the market garden. Bob and the old White 70hp handled the spreader. I used the Kubota compact tractor to fill from the aging pile in the yard outside the loafing barn. Spreading, and the infrequent moldboard plowing, add up to an average of maybe one full day a year of big tractor action. For 2007, this was a good chunk of it! (Guest photo by Karen.)

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